Copper Laminated Flexible Connectors

Approx. Rs 200 / PieceGet Latest Price

Product BrochureProduct Details:

Copper Laminated Flexible Jumper is manufactured by stacking several foils of electrolytic copper and then applying high current under high pressure. This is a special metal diffusion whereby the metal itself melts and forms homogenous bonds thus giving a very negligible, almost nil, mill volt drop across the connector, thereby reducing the temperature rise and increasing the current carrying capacity of the jumper. In this process, no filler metal is used to join two layers together. They have a constant cross-section over the whole length. The current carrying capacity of the solid bus bar and copper laminated jumper manufactured by this process is the same. Therefore Laminated Copper flexible Jumper is a substitute for solid bus bar.

Copper flexible jumper are Manufactured in all possible shapes & sizes as per customer’s requirements.

Copper laminated flexible jumpers are manufactured by laminating high conductivity, electrolytic grade copper foils. These laminated foils are then sweated or pressure welded/fused as per customer’s requirements. Such copper jumpers carry the same current as that of Bus bars as they have a constant cross-section over the whole length giving a nil millivolt drop. So these jumpers are the best substitute for solid bus bars.

Our Copper laminated flexible jumpers are widely used in following Industries: Transformers switchgear’s, power plants, Electric locomotives, furnaces, chemical plants, electricity boards & all current carrying equipment manufacturing Industries.

It is also possible to drill, saw, braze, mill & weld the contact areas without any problem. These types of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear industries.

Copper laminated flexible jumpers are used as expansion connectors to prevent damages by other parts of machines or switch gears and to take care of thermal and dynamic stresses caused by the short-circuit current in the system. These jumpers have to realize movements inside machines and switchgear.Flexible Copper Laminate jumper is individually designed and manufactured keeping in view the user’s requirement and application. We also offer jumpers with contact area electro tinned, silver or gold plated to give perfect contact.

Approx. Rs 200 / pieceGet Latest Price

Product BrochureProduct Details:

We offer the finest quality Copper Laminated Flexible Connector that is manufactured by stacking several foils of electrolytic copper and then applying high current under high pressure. These types of flexible connectors are commonly used as the flexible expansion joints for connecting the bus bars in different applications.

 

Features:

• Endurable and Long Lasting
• Available in different sizes
• Easy to use

 

Application:

• Switchgear industries
• Power plants
• Cathodic Protection
• Bus Ducts
• Transformer
• V.C.B.
• Resistance welding engineering
• Electric Locomotives
• Galvano Engineering
• Furnaces

These Copper Laminated Flexible Connectors are produced from high conductivity electrolytic grade copper foils/sheets. We follow various methods to produce these flexible jumpers.

 

Copper laminated flexible Connectors consist of several stacked strips with riveted or welded contact areas. They have a constant cross-section over the whole length. Bus bars and laminated connectors with the same cross-section can be loaded with the same current. A part of laminated connectors is utilized as flexible expansion connectors in order to connect bus bars of switch gears, transformers, generators, etc. Thanks to their elasticity, thermal expansion of bus bars are being compensated.

Most of the parts are being used as expansion connectors to prevent damages by vibration caused by switchgear operations. Another part is utilized as flexible components inside parts of machines (Like welding machines or switch gears). This kind of connectors has to realize movement inside machines and switch gears. To manufacture suitable connectors for the various applications we have different methods of production.

Approx. Rs 200 / PieceGet Latest Price

Product BrochureProduct Details:

Copper Flexible Connector / Tinned Copper Flexible Connector can be made from electrolytic copper Cu-ETP (grade C101) or from oxygen free copper

Copper Flexible Connector / Tinned Copper Flexible Connector Finish:
Our wide range of copper braid products is available in the following copper wire finishes:

• Bare copper / Plain copper / red copper
• Electro-tin plated copper
• Electro nickel plated copper
• 99.99% pure Silver electroplated copper
• Enamel coated, which insulates each wire
• And other finishes on request.

Model details of Copper Flexible Connector / Tinned Copper Flexible Connector:

Even though many of our products are standard items, we also make special tailor made products made exactly to the requirements of our customers.

Approx. Rs 800 / KgGet Latest Price

Product BrochureProduct Details:

We are the biggest and largest manufacture, export, Suppliers of Copper Laminated Flexible Shunts. It is custom designed to customer requirements and specifications and are available in any hole pattern or size. The secondary conductor strips are of High Conductivity Copper. Terminal ends can either be deep riveted or solder dipped to allow a more positive current transfer area for improved efficiency.

They are manufactured by stacking several foils of Electrolytic Copper and then forging it by applying high current under high pressure.This is a special metal diffusion process whereby the metal itself melts and forms homogenous bond thus giving a very negligible, almost nil millivolt drop across the connector, thereby reducing the temperature rise & increasing the current carrying capacity of the jumper. In this process, no filler metal is used to join layers together. They have a constant cross-section over the whole length. The current carrying capacity of a solid bus bar and Copper laminated jumper manufactured by this process is same. Therefore these jumpers are a substitute of a solid bus bar. It is also possible to drill, saw or mill the contact areas without any problem.

 

These type of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear Industries, Power Plants, Caustic Soda & Chlorine Plant using Mercury Cell, Modular Cell, Membrane Cell, Diaphragm Cell, Hydrochloride Cell, Manganese Dioxide Cell and Cathodic Protection, Bus Ducts, Transformer, V.C.B., Resistance welding equipment, Electric Locomotives, Furnaces etc. to prevent damages by other parts of machines or switchgear. These kinds of jumpers have to realize movements inside machines and switchgear. These jumpers are individually designed and manufactured keeping in view, the user requirements and application. We also offer jumpers with contact area electro - tinned, Silver plated or Gold plated to give perfect contact.